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Cyber Security Academy · Lesson

Securing Critical Infrastructure

Segmentation, monitoring and the Purdue model.

Securing Critical Infrastructure is a free Cyber Security Academy lesson on CoddyKit — lesson 4 of 4. You can read the complete lesson below for free — then practise it hands-on in the browser with a built-in code editor and a 24/7 AI tutor. It is part of the Cyber Security Academy learning path, one of 4 lessons in the course, and your progress syncs across the web and the CoddyKit app.

Architecture First

Because individual OT devices and protocols often cannot defend themselves, security in critical infrastructure is achieved primarily through architecture: how networks are zoned, what is allowed to talk to what, and how the whole environment is monitored.

This lesson builds a layered defense around the components and protocols you have studied, anchored by the Purdue model.

The Purdue Model

The Purdue Enterprise Reference Architecture organizes ICS into layered levels, separating business IT from process control.

  • Level 0 — sensors and actuators
  • Level 1 — PLCs, RTUs, controllers
  • Level 2 — SCADA, HMI, supervisory control
  • Level 3 — site operations, historians, EWS
  • Levels 4-5 — enterprise IT and business networks

The model's value is defining clear boundaries where traffic must be controlled.

The Industrial DMZ

The most important boundary is between IT (Levels 4-5) and OT (Levels 0-3). A dedicated industrial DMZ (Level 3.5) sits between them so the two networks never talk directly.

  • Data brokers and replicated historians live in the DMZ
  • OT data flows out to IT through controlled intermediaries
  • No direct path lets IT compromise (e.g., ransomware) reach controllers

This single architectural decision blocks the most common spill-over path.

Segmentation and Zones

Beyond IT/OT separation, divide OT itself into zones connected by controlled conduits, the model promoted by the IEC 62443 standard.

  • Group assets by function and criticality into zones
  • Allow only required traffic across conduits between zones
  • Contain an intrusion to one zone rather than the whole plant

A compromise in one cell or line should not be able to reach another.

Protocol-Aware Firewalls

Standard firewalls filter by IP and port; OT needs firewalls that understand industrial protocols and can enforce intent.

# conceptual conduit rule between SCADA and a PLC zone:
# allow Modbus/TCP from SCADA_HOST to PLC_ZONE
#   permit function-code 3 (read holding registers)
#   deny   function-code 5/6/16 (writes) except from EWS during maintenance
# deny all other traffic
# Enforcing allowed function codes, not just ports, limits abuse

Protecting the SIS

The Safety Instrumented System deserves the strongest isolation. Its job is to bring the process to a safe state, and an attacker who reaches it can disable that last line of defense.

  • Keep the SIS on a separate, isolated network from the control system
  • Restrict EWS access to safety controllers tightly
  • Monitor for any unauthorized attempt to read or modify safety logic

A landmark attack specifically targeted an SIS; treat its integrity as non-negotiable.

Secure Remote Access

Remote access for vendors and engineers is a frequent intrusion path. Replace flat VPNs into OT with brokered, monitored access.

  • No direct internet or RDP exposure of OT systems
  • Route through a jump host in the DMZ with MFA
  • Grant just-in-time, time-limited, least-privilege sessions
  • Record sessions for audit

Vendor remote maintenance should be enabled on demand and disabled afterward, not left always-on.

Passive Monitoring and Asset Inventory

You cannot protect what you cannot see, and you should not actively scan fragile OT. Use passive techniques.

  • Build and maintain a complete asset inventory from observed traffic
  • Baseline normal communications, then alert on deviations
  • Detect new devices, unexpected writes, or unauthorized hosts
  • Feed OT alerts into a SOC that understands the process context

Passive sensors at zone boundaries give visibility without disturbing operations.

Removable Media and Supply Chain

Air-gapped does not mean safe. Several major ICS incidents crossed the gap via USB drives and compromised vendor equipment.

  • Control and scan removable media at dedicated kiosks
  • Vet vendor laptops before they connect
  • Verify firmware and update provenance for controllers
  • Treat the OT supply chain with the rigor from earlier courses

The human and physical entry points often matter more than the network perimeter.

OT Incident Response and Resilience

Plan response with OT realities in mind, since shutting down a process can itself be hazardous.

  • Build an OT-specific playbook with process engineers
  • Define safe manual fallback for running the process if controls fail
  • Keep offline backups of PLC logic and configurations
  • Rehearse with operations so safety is preserved during response

Resilience, the ability to keep running or fail safely, is as important as prevention.

Standards and a Defensible Program

Frameworks turn these practices into an auditable program.

  • IEC 62443 — the core standard for industrial automation security (zones, conduits, security levels)
  • NIST SP 800-82 — guidance for securing OT
  • Sector regulations for energy, water, and pipelines

Combine the architecture (Purdue, DMZ, segmentation), monitoring, access control, and response into a continuously assessed program rather than a one-time project.

Quick Check: The DMZ Boundary

Apply the architecture to stop a common attack path.

Recap: Securing Critical Infrastructure

You assembled a layered defense for OT environments.

  • The Purdue model defines levels and the boundaries to control
  • An industrial DMZ prevents direct IT-to-OT traffic; zones and conduits (IEC 62443) contain intrusions
  • Protocol-aware firewalls enforce allowed commands; the SIS stays isolated
  • Brokered remote access, passive monitoring, and removable-media control close key paths
  • Plan OT-aware response and resilience, guided by IEC 62443 and NIST 800-82

Course complete: you can reason about and defend industrial control systems.

Frequently asked questions

Is the “Securing Critical Infrastructure” lesson free?

Yes — the full text of “Securing Critical Infrastructure” is free to read here on the web, and the Cyber Security Academy course includes 4 lessons in total. To practise it interactively (a built-in code editor and a 24/7 AI tutor) and unlock the rest of the Cyber Security Academy course, upgrade to CoddyKit PRO.

What will I learn in “Securing Critical Infrastructure”?

Segmentation, monitoring and the Purdue model. You practise Cyber Security Academy with hands-on code you run directly in the browser, and a 24/7 AI tutor answers your questions as you work through the lesson.

Do I need any experience to start Cyber Security Academy?

No prior experience is required. Cyber Security Academy on CoddyKit is structured for beginners through advanced learners; this is — lesson 4 of 4, so you can start here or from the beginning and move at your own pace.

How long does the “Securing Critical Infrastructure” lesson take?

Most CoddyKit lessons take about 5–10 minutes. Each one is bite-sized and interactive, so you make steady progress and pick up exactly where you left off across the web and the app.

Can I write and run code in this Cyber Security Academy lesson?

Yes. Every Cyber Security Academy lesson includes a built-in code editor, so you write and run real code right in your browser and get instant AI feedback — no local setup required.

All lessons in this course

  1. Industrial Control Systems Basics
  2. OT vs IT Security Differences
  3. Common ICS Protocols and Risks
  4. Securing Critical Infrastructure
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